Omax’s MicroMax abrasive waterjet system offers positioning accuracy of less than 5 microns and is now equipped with a Tilt-a-Jet cutting head to achieve virtually zero taper. Contributing to the machine’s high precision is the company’s linear traction drive system, which uses optical encoders. Protective bellows seal off all precision components inside the waterjet machine, and rigid construction is said to further enhance accuracy by minimizing vibration. An optional catcher tank cooling package keeps the water at a steady 72°F to prevent work material from expanding and contracting during machining.

The waterjet can machine virtually any material in a variety of thicknesses, the company Cemented Carbide Inserts says. A rotary axis accessory can be added to for full six-axis machining.

The MicroMax has a small footprint and a steel, epoxy-coated enclosure with sliding doors for quiet, clean machining. It DCGT Insert also features a mobile workstation with easy-to-use controller software for convenient setup and monitoring capability.

The Carbide Inserts Website: https://www.estoolcarbide.com/tungsten-carbide-inserts/vbmt-insert/

Using tungsten Carbide Rotary Burr is an effective way to realize mechanization in hand work operations, in the industries of airplane, shipbuilding, automobile, machinery, chemistry, etc. Carbide rotary burrs can be widely used in machine iron, steel casting, carbon steel, alloy steel, Carbide Grooving Inserts stainless steel, copper aluminum, etc.

1. Single/Double cut style
High grinding efficiency and durability
Single-cut style: Suitable for cast iron, Hard copper, steel, and other hard metal materials
Double-cut style: Suitable for wood, soft copper, aluminum, plastic, and other soft materials

2. Good processing quality and high surface finish.
It can process a variety of high-precision mold cavities.

3. Long service life with high wearable resistance.
Durability is higher than high-speed steel and small grinding wheels.

4. Use 100% tungsten carbide raw material, a full range of specifications
Meet a wide range of grinding requirements, easy to master, simple to use, safe, and reliable

Our Carbide Rotary Burrs are made of heat-treated tungsten carbide, good toughness, and resistance that processing hardness reaches up to HRC70, sharp and sturdy. A unique tooth angle prevents chipping for the longest-lasting design possible

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The Carbide Inserts Website: https://www.cuttinginsert.com/product/blmp-insert/

PCD inserts are the first choice in aluminum and magnesium applications, as well as carbon fiber parts, as their extreme hardness provides unmatched life in these non-ferrous materials. Since it is a synthetic diamond (almost pure carbon), it cannot be used to machine ferrous materials like steels and cast irons, because at temperatures over 700° Fahrenheit, carbon atoms react with the part material to form iron carbide and cause the diamond structures to collapse. PCD is especially required when aluminum has more than five percent content, to resist the abrasiveness that leads to wear.

CBN inserts uses boron as the primary element. While boron has a similar crystal structure to carbon, it lacks the affinity to iron. It is the second hardest known material and can tolerate cutting temperatures over 1,800° Fahrenheit. CBN is suitable for steel or iron machining and is the first choice when working with hardened steels, usually more than at least RC50 and should be CNMG Turning Insert used for finishing only. Any interrupted cutting requires the highest stability tool, otherwise it won’t work.

How can Apple carbide tools help when it comes to PCD and CBN inserts?

We are a PCD/CBN inserts manufacturer, we have a lot of knowledge here in-house and are always willing to help metalworkers. Feel free to contact us for more about CBN/PCD inserts.

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The Carbide Inserts Website: https://www.cuttinginsert.com/product/vbet-insert/

Wear is nothing other than removal of material over application of a contact load. In this case this is due to friction.

And when we talk about removal of materials, the phenomenon comprises of permanent fracture and deformation of materials in small debris.

Simply, materials which have high strength needs higher force to permanently deform or fracture it. Tungsten carbide has a high melting point at 2,865 °C and boiling point of 5986 °C. So at normal temperatures (> 1000 °C) their thermal and other physical stability is excellent. It also has ONHU Insert a very high hardness of around 2500 Vickers hardness and elastic modulus up to 700 GPa. Such high strength and high hardness material needs tremendous force to deform.

Comparing with steel, it is two times stiffer and has density twice that of steel. And these properties are almost same even at high temperatures. Obviously tungsten carbide will have better wear resistance than any alloys steel.

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The Carbide Inserts Website: https://www.cuttinginsert.com/product/wcmt-insert/

There are two non-radioactive tungsten materials have been developed. The first one, introduced in the 1980's, is most commonly available as 2% ceriated tungsten. This material is commonly used for lower amperage DC welding applications. In fact, it holds a very high market share in sales for the orbital welding process.

More recently, 1½% lanthanated tungsten has emerged as what could be the future standard for tungsten electrodes. The 1½% by weight content (as opposed to 2%) was chosen by three of the largest manufacturers as the optimum content amount based on scientific studies which showed that this content amount most closely mirrors the conductivity characteristics of 2% thoriated tungsten. Therefore, welders can usually easily replace their radioactive 2% thoriated material with this tungsten Tungsten Steel Inserts and not have to make any welding program changes. In addition, since the lanthanum oxide material is less dense that thorium oxide, a stick of 1½% (by weight) lanthanated tungsten actually contains 15% more oxides by volume than a stick of 2% (by weight) thoriated tungsten. This aids in arc starting and stability, as well as longevity, because the additional volume of oxides keep the tip cooler.

Finally, 1½% lanthanated tungsten is suitable for both AC and DC welding applications. Therefore, facilities that stock both 2% thoriated tungsten for DC welding and another tungsten type (usually pure or zirconiated tungsten) for AC welding, could stock only one tungsten type.

Tungsten Manufacturer & Supplier: Chinatungsten Online – http://www.chinatungsten.com
Tel.: 86 592 5129696; Fax: 86 592 5129797
Email: sales@chinatungsten.com
Tungsten News & Tungsten Prices, 3G Version: http://3g.chinatungsten.com
Tungsten News & Tungsten Prices, WML Version: http://m.chinatungsten.comCarbide Drilling Inserts

The Carbide Inserts Website: https://www.cuttinginsert.com/product/tnmg-insert/